Introduction to LED PCB

Hello everyone. Today is a great day that we are going to put our focus on another type of PCB. So far in the previous articles, we have looked at high speed, metalcore, high density interconnect and the ceramic types of PCBs. In this article, we are going to introduce another type of PCB that might find great use in your day-to-day interaction with the printed circuit boards. it is very important for a designer to take note of how PCBs have evolved and how they have become an important aspect in the design of successful electronic devices. It has become hardly difficult to come across any time of an electronic device that does not involve the use of printed circuit boards.

In PCB boards you come across LEDs fixed in them, and due to the evolving world of technology, things are changing so first leading to the crafting of new technologies that have led to changes in the LED areas. The LED case is an area that has involved the combination of two methods of technologies in order to come up with something else that is more efficient when it comes to solving the intended purpose. This LED PCB comes with advantages of longevity and durability.

Introduction to the LED PCBs

This is a type of PCB that is used for the purpose of lighting in the lighting appliances like modern LED bulbs. The material used in the process of making this board currently is the metal copper clad that has a very good heat-dissipating function. In general, we should note that the single layer LED PCB is made up of three layers namely the circuit layer, the ceramic layer and the insulation layer.

  • The LEDs are laid directly in the circuit layer where they are mounted.
  • The heat that comes out of the LED is quickly linked to the substrate layer for dissipation. This is done through the insulation layer then dissipated through the substrate layer.
  • Copper, aluminum and iron are the most used thermal conductive layer material since they are readily available.
  • The iron core is mostly used in motor high-end PCBs that have a lot of heat dissipation.

How to order LED PCB online?

There are numerous online PCB companies, where we can place the LED PCB order. We are going to take the example of PCBWay Fabrication House, a well renowned PCB Manufacturing House. They have an excellent support team, and it's recommended to first discuss your PCB design with the team, they will guide you at every step. So, follow these steps to place an order of LED PCB on PCBWay:
  • First of all, create an account on the PCBWay official site.
  • After that click on the PCBWay Calculator, which is an excellent tool to get the quote for your PCB order.
  • As you can see in the above figure, I have selected Aluminium PCBs, as LED PCBs are normally aluminum PCBs to avoid heat dissipation.
  • Now click on Calculate and get the quote for your order.

The LED PCB working principle

  • The LED is mounted on the surface of the circuit layer and the heat that is generated when the PCB is under operation is quickly passed to the metal base layer via the insulating layer.
  • This heat is then passed out by the metal base layer to achieve the purpose of heat dissipation of the device.
  • See the attached diagram for a better understanding of the process;

LED PCD structure

Circuit layer

This is made up of the electrolytic copper foil and is etched to form the printed circuit board where the components are attached. When you do the comparison with the traditional boards, the LED board can carry a larger amount of current.

Insulating layer

This layer is the core technology behind this type of boards and plays greater roles in the conduction insulation and bonding of the layers.

Metal substrate layer

Here aluminum is the best choice compared to its availability and the cheap prices it offers. Stainless steel, silicon and the iron can be used if the thermal conductivity required is very high.

Types of the LED PCBs

The single layer LED PCB

This consist of the substrate layer together with a conductive layer. A solder mask together with a silkscreen offer protection functions to these layers.

  • This type of the LED PCB does not have any circuit layer on the back side.
  • Their structure is very thin and they are very weightless.

Double layer PCB

When you don a comparison with the single layer PCBs, you will realize that this has two copper layers which apparently makes them heavier as the number of conductive layers also increase to two.

  • Double layered PCBs are durable since this type of circuit layer can withstand the high currents applied and it has the best heat dissipation mechanism.

Assembly methods of the LED PCB

There are two assembly methods that can be employed in the assembly if the LED PCBs. These methods are used to attach components on the board and we shall discuss it below;

Surface-mount assembly

This method involves mounting the electronic components directly into the board copper layer.

  • the process is highly automated and offers flexible connections and offers spaces for high density connections.
  • They play great roles in circuitry that require high connections and accuracy.

Through-hole assembly

This method involves the drilling of holes into the PCB boards where components are then mounted to the holes using the long leads that are then soldered and the whole filled with flux.

  • The process involves a lot of inspections to make sure that the great accuracy and the effectiveness are achieved.
  • This method off course provides a strong board with long durability.

Considerations while designing the LED PCBs

  • Ideal board design; you must figure out which is the ideal board design that you should incorporate. In engineering everything starts with the design. It is the first step that comes in.
  • Picking the proper orientation; when we talk about orientation, we are after how the flow of the circuit is achieved from one end to the other. The way in which the data and the electricity flow in the circuit is what we are referring to us the orientation.
  • Component placement; in addition to the circuit and the obvious LED, there are many other components that form the printed circuit boards. these components include the resistors, the capacitors, etc. the components should be placed such that they avoid the solder side of the board were solders lie behind the through hole side of the board.
  • Avoid placement of the components on the PCB outline; this will help you manage the board better and also ensure that the design is sturdy and very reliable.
  • Vias should not be placed at the end of the STM Pads; vias allows the placement of circuits in tow or more layers if the PCB boards. these vias can go through the surface of the top layer through to the bottom layer. Avoid passing the via through the pads of the surface mounted devices since this will weaken the components.
  • Definition of the net width design; due to consumption of different current in the circuits, the design paths will vary with the size of the tracks and this will also affect the net width of this design outcome.
  • Cost optimization and the budget issues; this is how the overall budget of the designed PCB will go up to. Therefore, this must also be considered when coming up with the LED PCB.

Industrial applications of the LED PCBs

Consumer lighting

This is one of the common applications the LED PCBs where they find great use on the consumer lighting from flash lights, lamps, spotlights, lanterns to solar powered lighting applications.

Consumer electronics

LED are also becoming a common application in the electronic devices such as the computer keyboards backlights. Other devices that have employed this technology are smartphones, tablets and the televisions.

Telecommunications

Telecommunication displays and indicators use the LED PCBS because of their durability the ability to transfer heat and their longevity since telecommunication gadgets generate a lot of heat.

Transportations

LEDs have a lot of use in the traffic and the transportation industry ranging from the stop lights and the automotive themselves. In the car this PCs are found in the headlights, fog lights, brake lights, reverse lights and the indicators. Highways tunnel lighting also use this technology. The modern streetlighting system is done using the LED PCBs.

Medical

Medical lighting and the medical equipment lighting that are used for medical examination and surgery often use this type LED PCBs.

Benefits of this LED PCBs

  1. Reduced consumption of power
  2. More efficiency compared to the traditional boards.
  3. They are smaller in size
  4. This type of board is mercury free
  5. It is radiofrequency free
  6. It is much environment friendly
  7. Cheap and this implies reduced cost.
  8. It has a longer life compared to others.

How to use Sets in Python?

This is the next lesson in our Python course. Previously, we looked at an overview of the different data types in python such as dictionaries, Boolean and sets. This tutorial will focus on Python sets to get a deeper understanding of this data type, so let's get started. During your schooling, there is a good chance you learned about sets and set theory. Venn diagrams may even be familiar to you:

Don't worry if you don't recognize this! You should still be able to access this tutorial without any problems. Rigidly defining a set in mathematics can be both abstract and difficult to understand. A set is thought of as a well-defined group of unique objects, which are sometimes called "elements."

Python's built-in set type facilitates the grouping of items into sets, which is important in programming as well. Unique actions that can be done on a set separate it from other object types.

What will you learn?

Using Python, you learn how to create set objects and learn about the various activities they can be used for. We've covered lists and dictionaries in previous tutorials, so you should be familiar with when a set is the right tool for the job. You'll also look at "frozen sets," which are similar to sets but differ in one significant way.

What is a set?

The following features describe the built-in set type in Python:

  • Sets are not in any particular order.
  • Each element in the set is unique. It is not permitted to use duplicate elements.
  • A set's elements can be changed, but the set's elements must be immutable.

Let us explore what all that entails, and how you can interact with sets in Python.

Iter> is an iterable (imagine a list or tuple for now) that generates a list of items to be included in the set. This is the same as the list method's iter> argument .extend():

A string can also be supplied to set() because strings are iterable. As you can see, list(s) generates a list of the characters in the string s. In the same way, set(s) generates a set of the characters in s:

The resulting sets are not in any order. The definition's original order isn't always followed. Values that are duplicated such as the string 'foo' in the first two examples and the letter 'u' in the third are only represented in the set once.

Curly braces () can also be used to define a set:

Each obj> becomes a separate element of the set when defined in this way, even if it is iterable. The .append() list technique works similarly. As a result, the sets depicted above can alternatively be described as follows:

To summarize:

  • set() takes an iterable as a parameter. It creates a list of things that should be included in the collection.
  • Even though the items in curly brackets are iterable, they are added into the set intact.

Consider the following differences between these two definitions:

A set can be empty. The set() method is the sole way to define an empty set in Python because empty curly braces () are regarded as an empty dictionary.

In Boolean logic, an empty set is false:

What is a bool?

A Boolean variable can only have two values in general: True or False. In other words, we call a variable a Boolean variable if it can only have these two values. It's frequently used to denote an expression's Truth value. True equals 1 and False equals 0 in mathematics. In contrast to electronics, a light bulb has a high value (that is 1) when it is switched on, and vice versa.

Determine the size and composition of your group.

The len() function, which returns the number of items in a set, can be used to test for membership with the in and not in operators:

Working with a Set

Sets are incompatible with many of the operations that operate with other composite python data types. Sets, for instance, cannot be indexed or sliced. Python, on the other hand, provides set object methods that are quite similar to the operations given for mathematical sets.

Using Operators vs. Using Methods

Most, but not all, set operations in Python can be accomplished using either an operator or a method. Let's look at how set union works as an illustration of how these operators and methods function. With sets, x1, and x2, the union of the two sets yields a set that contains all members from both sets.

Consider the following:

The results of combining x1 and x2 are shown below.

Note that in the union, 'baz,' will appear in both x1 and x2 only once. There are never any duplicate values in a set.

The | operator in Python can be used to execute set union:

The union() method can also be used to get a set union. The method is called using one of the sets as an input, and the other is supplied as a parameter:

The operator and method operate identically when used in the instances above. However, there is a distinction between them. Both operands must be set when using the | operator. In contrast, the union() method takes any iterable as an input, turns it into a set, and then executes the union.

Take note of the differences between the following two statements:

Both try to combine ('baz', 'qux', 'quux') with x1. The | operator fails, but the union() method succeeds.

Methods and operators that are available

A list of Python set operations is shown below. Some tasks are accomplished by an operator, while others are completed by a method, and still, others are completed by both. When a set is required, procedures normally accept any iterable as an input, whereas operators require actual sets as operands.

union

x1 | x2 [| x3 ...]

Add two or more sets together to get the unionset.

x1.union(x2) and x1 | x2: returns the sets of all items in either x1 or x2.

With either the operator or the method, you can specify more than two sets:

All elements that appear in any of the defined sets are included in the final set.

intersection

x1 & x2 [& x3 ...]

Calculate the point at where two or more sets intersect.

The set of items shared by both x1 and x2 is returned by x1.intersection(x2) and x1 & x2:

The intersection method and operator, like set union, allow you to specify multiple sets.

Only components that appear in all of the provided sets are included in the resulting set.

Difference

Calculate the difference between at least two sets.

Two examples of x1.difference are x1.difference(x2) and x1 - x2 (x2). produce a list of all x1 elements that aren't found in x2:

difference(x2) and x1 - x2 return the set that is returned when any elements in x2 are removed or subtracted from x1.

You can specify multiple sets once more:

The procedure is executed from left to right when several sets are supplied. In the foregoing example, the first step is to compute a - b, which yields 1, 2, 3, 300. After that, the set is taken from c, leaving 1, 2, and 3:

Symmetric difference

Calculate the difference between two symmetric sets.

The sets containing all items in x1 or x2, but not both, are returned by symmetric difference(x2) and x1 x2:

Additionally, the operator ^ enables for more than two sets:

The operation is executed from left to right once multiple sets are supplied, just like with the difference operator.

Surprisingly, although the operator supports multiple sets, the symmetric_difference() function does not:

Making Changes to Sets

Sets can be altered, even though their components need to be immutable types. Similar to the operations above, the contents of a set can be altered using a combination of operators and processes.

Methods and Operators for Augmented Assignment

Each of the aforementioned operators has an augmented assignment form that can be used to change a set. Each person takes a different approach.

Update

x1 |= x2 [| x3 ...]

The union can be used to change the state of a set.

Intersection

x1 &= x2 [& x3 ...]

Intersection can be used to change a set.

x1 &= x2 and update(x2) x1 should be updated with only the items that present in both x1 and x2:

Difference_update

x1 -= x2 [| x3 ...]

Make a difference in a set.

x1.difference update(x2) and x1 -= x2 remove components found in x2 from x1:

Symmetric_difference_update

x1 ^= x2

By using symmetric difference, you can change a set.

x1=x2 and update(x2) update x1, maintaining either x1 or x2 components, but not both:

Other Set Modification Methods

Aside from the augmented operators listed above, Python has several other ways of modifying sets.

Add

Adds a new element to a collection.

x.add(elem>) appends elem> to x:

Remove

Removes one of a set's elements.

elem> is removed from x using x.remove(elem>). If elem> is not in x, Python throws an exception:

Discard

Removes one of a set's elements.

elem> is also removed by x.discard(elem>). If elem> is not in x, this procedure does nothing instead of issuing an exception:

Pop

A set contains the random element to be removed from it.

x.pop() removes and returns an element from x that is picked at random. x.pop() throws an exception if x is null:

Frozen Sets

A frozenset is a Python in-built type that is similar to a set but is immutable. The following non-modifying procedures are possible on a frozenset:

Attempts to change a frozenset, on the other hand, fail:

Frozensets and Augmented Assignment: A Deep Dive

You might suppose that because a frozenset is immutable, it can't be the target of an augmented assignment operator. However, keep the following in mind:

With frozensets in place, Python does not perform augmented assignments. The expression y &= s is practically the same as y = y & s. It makes no changes to the original x. It's associating x with a new item, and the one with which it was previously connected has vanished.

The id() method can be used to check this:

Following the augmented assignment, f has a new integer identification. It has been reassigned rather than changed in situ. When a Python object is the target of an augmented assignment operator, it is updated in place. Frozensets, on the other hand, are not. Frozensets are useful in cases where you need an immutable object yet wish to utilize a set. For example, because set elements must be immutable, a set with items that are also set cannot be defined.:

When you need to define a set of sets, frozensets, which are immutable, are the way to go:

Remember from the previous dictionary instruction that a dictionary key must be immutable. The in-built set type can't be used as a dictionary key for the following reason:

If you're looking for a way to use sets as dictionary keys, try frozensets:

How do we know if an element in a set exists?

We must use a membership operator to see if an element exists in a set. To check if an element is present in a sequence, membership operators are employed (e.g., strings, lists, tuples, sets, or dictionaries). As mentioned below, there are two membership operators.

  • in: Returns True if the object on the left is contained within the object on the right.
  • not in: Returns True if the left-hand item is not included in the right-hand object.

Calculating a set's length

Use the len () function to calculate the total number of items in a set. The number of items in an object is returned by this function. The function's input can be any sort of sequence, including a text, dictionary, list, or tuple, in addition to a set.

Conclusion

This tutorial teaches you how to create set objects in Python and how to interact with them using functions, operators, and methods. Python's main built-in data types should now be familiar to you. Then you'll examine the organization and structure of the code of a Python program that interacts with those items. In the next topic we will look at python list and python tuple.

Syed Zain Nasir

I am Syed Zain Nasir, the founder of <a href=https://www.TheEngineeringProjects.com/>The Engineering Projects</a> (TEP). I am a programmer since 2009 before that I just search things, make small projects and now I am sharing my knowledge through this platform.I also work as a freelancer and did many projects related to programming and electrical circuitry. <a href=https://plus.google.com/+SyedZainNasir/>My Google Profile+</a>

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Syed Zain Nasir