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LM2596150 kHz buck regulator

Switch, store and smooth: a lower DC voltage with less wasted heat.

Manufacturer-referenced

Texas Instruments · LM2596T-5.0/NOPB

TO-220-5SNVS124G · March 2023

LM2596 is a five-pin step-down switching regulator. This reference follows TI’s fixed 5 V versions in TO-220 and D²PAK packages; 3.3 V, 12 V and adjustable versions are separate ordering options. An internal 150 kHz controller switches the input into an external inductor. A Schottky catch diode carries current while the switch is off, and the output capacitor smooths the filtered DC rail. The regulator can support up to 3 A with suitable external parts and cooling. Pin 2 is the switching node, pin 4 senses the filtered output, and pin 3 and the metal tab are ground.

3D View

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Real View

LM2596 fixed 5 V regulator: black package, silver grounded tab, five silver leads and readable markings.
LM2596T-5.0/NOPB · TO-220-5Package illustration

Pinout

LM2596T-5.0/NOPBTO-220-5Front view · leads down · pin 3 and tab are GND
Select a pin to see its functionTO-220-5 · 5 pins

PCB Footprint

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Finding TO-220-5 packageTop view · mm
DC inputSwitching outputGround & tabFeedback senseEnable / shutdown
LM2596T-5.0/NOPBTO-220-5Front view · leads down · pin 3 and tab are GND

Click a lead or use the arrow keys. Front view · leads down · pin 3 and tab are GND

1
PIN 1 · DC input

VIN

Supply input

Function

Supplies the internal power switch, control circuit and bias current.

How to connect

Connect the positive DC supply and a short, local input bypass to ground.

Electrical note

The 5 V version is specified with 7–40 V input under its stated load conditions; 45 V is an absolute maximum, not an operating target.

At a glance

150 kHz buck regulator

Use an inductor, catch diode and suitable input/output capacitors. The filtered output—not the switch node—feeds the load and feedback pin.

5 V · fixed versionSelected output
150 kHz typicalSwitching frequency
−40–125 °CJunction operation
3 A · design-dependentOutput capability

Operating profile

LM2596T-5.0/NOPB

Selected package
TO-220-5LM2596T-5.0/NOPB
5 V output test range
7–40 VInput · 0.2–3 A load
Metal tab
GNDSame electrical node as pin 3

Operating envelope

Key parameters and their test conditions

Nominal output
5 VConditions / notes: LM2596T-5.0 / LM2596S-5.0
Specified input for 5 V regulation
7–40 VConditions / notes: 0.2–3 A output load
Output at 25°C
4.8–5.2 VConditions / notes: VIN = 7–40 V; ILOAD = 0.2–3 A
Output over temperature
4.75–5.25 VConditions / notes: Same input/load range; TJ = −40–125°C
Output current
Up to 3 AConditions / notes: Inductor, diode, capacitors, layout and cooling must support the load
General supply operating range
4.5–40 VConditions / notes: Does not imply a regulated 5 V output from 4.5 V input

Package details

Follows the selected physical package

Manufacturer
Texas Instruments
Part number
LM2596T-5.0/NOPB
Package
TO-220-5
Connections
5 pins
Mounting
Through-hole
Lead pitch
1.70 mm
Package code
NDH
Thermal reference
Grounded tab; thermal performance depends on board copper and cooling

Connections by function

Select a pin to open its function, electrical notes and wiring guidance.

DC input1 pins

Switching output1 pins

Ground & tab1 pins

Feedback sense1 pins

Enable / shutdown1 pins

Values apply to the stated grade and conditions. Absolute maximum ratings are stress limits.SNVS124G · March 2023

Switch ON: charge the inductor

The internal transistor connects VIN to pin 2. Inductor current rises while energy flows toward the load.

Switch OFF: keep current flowing

The catch diode conducts from ground into the switch node. Inductor current continues toward the load and falls gradually.

Close the control loop

Feedback senses the filtered output. The controller adjusts pulse width, while current limiting and thermal shutdown handle abnormal conditions.

The 12 V to 5 V, 1 A example has an ideal duty ratio of 41.7%. At 150 kHz and 47 µH, ideal inductor ripple is about 0.414 A peak-to-peak. These are calculated illustrations, not live measurements.

LM2596 cutaway with voltage reference, error amplifier, oscillator and PWM, power switch, current limit and thermal shutdown. All five pins are labeled.
Functional organization, not the physical placement of silicon blocks.
Fixed5V LM2596 circuit:12V to pin1, pin2 to47microhenry inductor and Schottky cathode, pin3 ground, pin4 filtered5V, pin5 ground. Input470microfarad,output330microfarad,5ohm load.
All GND symbols share one return. Component values are illustrative; check ratings, ESR and layout before building.

Pin reference

Select a pin to explore its function and connection.

5 pins
PinSignalTypeFunction
VINSupply inputSupplies the internal power switch, control circuit and bias current.
SWSwitch nodePulsed output of the internal high-side switch. This node drives the external inductor.
GNDGround and metal tabCommon return for the controller and power stage. The exposed metal tab is also ground.
FBOutput senseSenses the filtered output and closes the regulation loop. The fixed 5 V device includes its feedback divider internally.
ON/OFFShutdown inputLow enables switching; high shuts the regulator down.
TO-220-5 · Front view · leads down · pin 3 and tab are GND · Select a pin number to inspect its connection.

Operating envelope

Fixed 5 V option · TI SNVS124G

ParameterValueConditions / notes
Nominal output5 VLM2596T-5.0 / LM2596S-5.0
Specified input for 5 V regulation7–40 V0.2–3 A output load
Output at 25°C4.8–5.2 VVIN = 7–40 V; ILOAD = 0.2–3 A
Output over temperature4.75–5.25 VSame input/load range; TJ = −40–125°C
Output currentUp to 3 AInductor, diode, capacitors, layout and cooling must support the load
General supply operating range4.5–40 VDoes not imply a regulated 5 V output from 4.5 V input

Output accuracy includes the manufacturer’s stated conditions; do not use a headline current rating without thermal review.

Switching and control

Typical values retain their test conditions

ParameterValueConditions / notes
Oscillator150 kHz typical127–173 kHz at 25°C; 110–173 kHz over temperature
Switch saturation1.16 V typical3 A switch current; 1.4 V maximum at 25°C
Peak switch-current limit4.5 A typicalProtection threshold; not a continuous output rating
Shutdown threshold1.3 V typicalHigh = OFF; low = ON
Guaranteed enable / shutdown≤ 0.6 V / ≥ 2 VLogic thresholds over specified temperature range
Standby supply current80 µA typicalVIN = 40 V, ON/OFF = 5 V; 200 µA maximum at 25°C

The internal switch and diode have losses; the actual duty ratio is above the ideal VOUT/VIN estimate.

12 V to 5 V example

Nominal 1 A load · illustrative component selection

ParameterValueConditions / notes
Input / output12 V DC / 5 V DCFixed-output device; pin 4 connected directly to filtered output
Inductor L147 µHChoose saturation/current ratings for load, ripple and current-limit behavior
Catch diode D11N5825 · 5 A, 40 V SchottkyCathode to pin 2; anode to GND; suitable for this 12 V illustration
Input CIN470 µF, 50 VLow-ESR aluminum; check RMS ripple rating
Output COUT330 µF, 35 VLow-ESR aluminum; check TI ESR/stability guidance
Load5 Ω · at least 10 W1 A nominal; resistor dissipates 5 W

The inductor, diode and capacitor values follow TI’s layout example. Validate startup, ripple, stability and thermal margins for the actual parts and conditions.

Understand the waveforms

Ideal continuous-conduction estimates

ParameterValueConditions / notes
Duty ratioD ≈ 5 / 12 = 41.7%Neglects switch and diode voltage drops
Switch period6.67 µs1 / 150 kHz
ON time2.78 µsD / f
Inductor rippleApproximately 0.414 A peak-to-peak(12 − 5) × D / (47 µH × 150 kHz)
Peak current at 1 A averageApproximately 1.207 AILOAD + ΔIL/2 in ideal steady state
Output power5 W5 V × 1 A

This calculation is a teaching aid. It is not a full SPICE simulation or a guarantee of measured ripple.

Layout and package checks

Short switching loops · correct thermal-pad mapping

ParameterValueConditions / notes
Input loopCIN → VIN → internal switch → diode → CIN returnPlace CIN and diode close to the IC
Switch nodePin 2 to L1 and diode cathodeKeep copper compact and away from feedback
FeedbackPin 4 to COUT positive / outputUse a quiet sense route, away from switch node
Ground / tabPin 3 plus exposed metal tabGround plane and cooling path
TO-220 footprintNDH formed-lead pattern1.70 mm lateral pitch; 5.80 mm nominal row stagger
D²PAK footprintKTT five leads plus stepped thermal landAll pad-3 sections are GND

The downloads contain electrical pads and outlines. Check the chosen lead form, solder process and heatsinking before manufacture.

Thermal and stress limits

Separate operating conditions from stress ratings

ParameterValueConditions / notes
Operating junction temperature−40 to +125°CRecommended range
Supply absolute maximum45 VStress rating; recommended VIN maximum is 40 V
Junction absolute maximum150°CNot a normal operating target
Storage temperature−65 to +150°CUnpowered
TO-220 RθJA50°C/WVertical mount; approximately 1 in², 1 oz copper per TI note
TO-263 RθJA20–50°C/W in TI examplesDepends strongly on copper area and board conditions

Thermal shutdown and current limiting provide protection; they do not replace a suitable board and cooling design.

Embedded DC rails

Create a lower-voltage rail from a higher DC supply when the input range, noise and load requirements suit the design.

Manufacturer application guide

Take it into ProTech

Find LM2596 in the Components Library to place its schematic symbol and connect its pins.

Reference page · circuit simulation model not yet availableOpen ProTech

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