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150 kHz buck regulator

LM2596 Specifications

Review LM2596 electrical specifications, operating conditions and package details.

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Key specifications

Use an inductor, catch diode and suitable input/output capacitors. The filtered output—not the switch node—feeds the load and feedback pin.

Selected output5 V · fixed version
Switching frequency150 kHz typical
Junction operation−40–125 °C
Output capability3 A · design-dependent

Operating profile

Supply, signals and operating conditions

LM2596 operating profile
ParameterValueConditions / notes
Selected packageTO-220-5LM2596T-5.0/NOPB
5 V output test range7–40 VInput · 0.2–3 A load
Metal tabGNDSame electrical node as pin 3
Use these values with the stated grade and test conditions.

Package details

LM2596T-5.0/NOPB · TO-220-5

Selected package
Selected LM2596 physical package
PropertyDetails
ManufacturerTexas Instruments
Part numberLM2596T-5.0/NOPB
PackageTO-220-5
Connections5 pins
MountingThrough-hole
Lead pitch1.70 mm
Package codeNDH
Thermal referenceGrounded tab; thermal performance depends on board copper and cooling

Operating envelope

Fixed 5 V option · TI SNVS124G

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ParameterValueConditions / notes
Nominal output5 VLM2596T-5.0 / LM2596S-5.0
Specified input for 5 V regulation7–40 V0.2–3 A output load
Output at 25°C4.8–5.2 VVIN = 7–40 V; ILOAD = 0.2–3 A
Output over temperature4.75–5.25 VSame input/load range; TJ = −40–125°C
Output currentUp to 3 AInductor, diode, capacitors, layout and cooling must support the load
General supply operating range4.5–40 VDoes not imply a regulated 5 V output from 4.5 V input

Output accuracy includes the manufacturer’s stated conditions; do not use a headline current rating without thermal review.

Switching and control

Typical values retain their test conditions

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ParameterValueConditions / notes
Oscillator150 kHz typical127–173 kHz at 25°C; 110–173 kHz over temperature
Switch saturation1.16 V typical3 A switch current; 1.4 V maximum at 25°C
Peak switch-current limit4.5 A typicalProtection threshold; not a continuous output rating
Shutdown threshold1.3 V typicalHigh = OFF; low = ON
Guaranteed enable / shutdown≤ 0.6 V / ≥ 2 VLogic thresholds over specified temperature range
Standby supply current80 µA typicalVIN = 40 V, ON/OFF = 5 V; 200 µA maximum at 25°C

The internal switch and diode have losses; the actual duty ratio is above the ideal VOUT/VIN estimate.

12 V to 5 V example

Nominal 1 A load · illustrative component selection

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ParameterValueConditions / notes
Input / output12 V DC / 5 V DCFixed-output device; pin 4 connected directly to filtered output
Inductor L147 µHChoose saturation/current ratings for load, ripple and current-limit behavior
Catch diode D11N5825 · 5 A, 40 V SchottkyCathode to pin 2; anode to GND; suitable for this 12 V illustration
Input CIN470 µF, 50 VLow-ESR aluminum; check RMS ripple rating
Output COUT330 µF, 35 VLow-ESR aluminum; check TI ESR/stability guidance
Load5 Ω · at least 10 W1 A nominal; resistor dissipates 5 W

The inductor, diode and capacitor values follow TI’s layout example. Validate startup, ripple, stability and thermal margins for the actual parts and conditions.

Understand the waveforms

Ideal continuous-conduction estimates

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ParameterValueConditions / notes
Duty ratioD ≈ 5 / 12 = 41.7%Neglects switch and diode voltage drops
Switch period6.67 µs1 / 150 kHz
ON time2.78 µsD / f
Inductor rippleApproximately 0.414 A peak-to-peak(12 − 5) × D / (47 µH × 150 kHz)
Peak current at 1 A averageApproximately 1.207 AILOAD + ΔIL/2 in ideal steady state
Output power5 W5 V × 1 A

This calculation is a teaching aid. It is not a full SPICE simulation or a guarantee of measured ripple.

Layout and package checks

Short switching loops · correct thermal-pad mapping

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ParameterValueConditions / notes
Input loopCIN → VIN → internal switch → diode → CIN returnPlace CIN and diode close to the IC
Switch nodePin 2 to L1 and diode cathodeKeep copper compact and away from feedback
FeedbackPin 4 to COUT positive / outputUse a quiet sense route, away from switch node
Ground / tabPin 3 plus exposed metal tabGround plane and cooling path
TO-220 footprintNDH formed-lead pattern1.70 mm lateral pitch; 5.80 mm nominal row stagger
D²PAK footprintKTT five leads plus stepped thermal landAll pad-3 sections are GND

The downloads contain electrical pads and outlines. Check the chosen lead form, solder process and heatsinking before manufacture.

Thermal and stress limits

Separate operating conditions from stress ratings

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ParameterValueConditions / notes
Operating junction temperature−40 to +125°CRecommended range
Supply absolute maximum45 VStress rating; recommended VIN maximum is 40 V
Junction absolute maximum150°CNot a normal operating target
Storage temperature−65 to +150°CUnpowered
TO-220 RθJA50°C/WVertical mount; approximately 1 in², 1 oz copper per TI note
TO-263 RθJA20–50°C/W in TI examplesDepends strongly on copper area and board conditions

Thermal shutdown and current limiting provide protection; they do not replace a suitable board and cooling design.

Connections by function

Select a pin for its function, connection guidance and electrical notes.

Supply1 pin

Switching output1 pin

Ground1 pin

Feedback sense1 pin

Enable / shutdown1 pin

Read the conditions with every value

Typical values describe stated test conditions. Absolute maximum ratings are stress limits, not operating targets.

Official PDF datasheet

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