Hello, my friends, again we are back and enjoying one of the new tutorials in our ladder logic programming series. The tutorial we are here to present comes with a new project: dual compressors management using PLC. In that very project, you are going to learn how to divide the process between two actuators aiming to prolong the lifetime of the equipment and fulfill the processing requirements. as we used to do every tutorial, will go through the project. Understand the requirements, and design for the solution. And then code the ladder logic program of the solution and for sure enjoying simulating the code to validate the functionality of the proposed code. So without any more delay, let’s get started on our project.
What’s dual compressors project
The picture of the project shown in fi ...
Hello friends, I hope you all are fine and enjoying good health. Today's tutorial, as the name shows, is on Introduction to PLC. PLC is an abbreviation of Programmable Logic Controller. Recently I worked on a project in which I have to design a Automated coffee Mixing Machine Using PLC. It worked quite good and I had a great time while working on it. After completing that project, it occurred to me that I haven't posted any tutorial on PLC. So I thought of starting this tutorial. This tutorial is not gonna cover in single post so my plan is to divide it in parts.
Today. I am gonna give an overview about PLC. We will have a look on basics i.e. what is PLC? Why we use PLC instead of microcontroller like Arduino or PIC Microcontroller? What's its adv ...
Believing in the essence of timers in ladder logic programming, we come today with a new tutorial in which we are going to show you all about timers, the types of timers, what’s inside timers’ block of parameters, variables, and bits. In addition, techniques for using timers will be explored, and for sure, we are going to practice what we learn using the simulator. So let’s get started with our tutorial.
Timers in ladder logic programming
Guys, this is not the first time we’ve talked about timers. However, this time we are going to look into timers deeply and use the glasses of practical approach. So figure 1 shows the most important types of timers in ladder logic from left to right: the on-delay, off-delay, and retentive timers. There are differences in functionality. However, they all ...
Hello friends! We hope you are very well! Today we are here for complementing our knowledge with one of the most important topics in PLC programming and practice its implementation in PLC ladder logic programming. Our topic today is about counters which help us to know the production size at any time, the repetition of specific tasks and events. Many real-life situation problems need counter like garage capacity should be tracked by using counters to report how many cars are inside and if there is room for incoming cars or it's full. Another critical problem is to count the repetitive tasks and events in manufacturing. Furthermore, counting products and pieces for taking an action like performing maintenance, stop operation, turn over to next prod ...
Hello friends, I hope you all are doing great. In today's tutorial, we are going to design logic gates in PLC Simulator. It's our 4th tutorial in Ladder Logic Programming Series. We come today to elaborate the logic gates with comprehensive details for their importance in PLC programming. you can consider logic gates as the building blocks of ladder logic programming. Like every time we start with telling what you guys are going to have after completing this session? For those who like to buy their time and calculate for feasibility, I’d like to say by completing this article, you are going to know everything about what types of logic gates, how they are designed and how they work, how you can translate the logic in your head into the logic gate a ...
Introduction
Hello friends, I hope you are doing very well. Today we are going to learn and practice the master control reset (MCR)! So what is that MCR? Well! This is a tool you might use to control a group of devices with one push button for performing fast emergency responses with one click for a group of devices in one zone. In another word, you divide the program into zones and put this zone between a master control to control their operation as one unit by one contact. This technique is useful for applying emergence stops and also protecting some equipment by applying a safety restriction to not operate when that condition is in effect.
The concept of the master control reset (MCR)
Figure 1 shows the master control relay in a ladder logic showing a couple of rungs between the ma ...
Hello, my friends and welcome back with one new tutorial of our ladder logic programming series. Today I am bringing one exciting project which you can see everywhere, in your home, work, and public places, which is an elevator. We will design a solution using plc ladder logic programming, which drives the elevator. Our elevator is composed of 4 floors and has all capabilities of large-scale elevators. So let’s get started and save time and jump into our tutorial.
Elevator Project
As you can see, Everyone figure 1 depicts the complete scene of the project and tells that the elevator we will manage has four floors to visit. On the first floor, there is only one outer request to call the car from any floor above, i.e. from floor 2, floor 3, or floor 4. While on the second floor, there are ...
Hello friends, welcome back to our tutorials on PLC ladder logic programming. Today we will talk about batch process control and take one project from our factory to understand, implement, and simulate. So without any further delay, let’s jump into the tutorial by asking what is batch process is if it is different from other online processes. Well! The batch process is defined as a process that starts by operating continuously till the end of the cycle without any interaction with the users. For you guys, it’s cool to know that most of the processes you might meet in the industry of batch-type processing. Do you like me to give an example? Well! The Silo cement process is a batch process, and food and beverages manufacturing are also good examples of batch processes. So what do we have tod ...
Hi friends and hope you are all very well. Today, we are going to deal with one of the most important and common problems that would be there in everyday tasks in industry and its solution. The problem is the safety of equipment and operators by preventing the machine from running under specific conditions for realizing the safety of equipment and human as well. Not only does it fulfill safety but also it is for performing the designed sequence of operation. If there is a problem, then it should be the solution for it. the solution is what so-called “Interlock”. So, what is interlock? And why do we need it? And how we can design a good interlock? Well! We may find such concerns exist in two aspects which are safety and operation sequence. In the f ...
Hello my friends! I hope your doing very good. Today we are going to practice what we have learnt through the ladder logic tutorial series. We bring a new .project which is mostly exist in our daily life that is electrical door control. in garage for domestic and public garage, you should found automatic garage gate or door that is controlled by the PLC ladder logic program. So today we are going to implement the project including determining the input and output components, design the logic, programming and testing using the simulator.
Project details
Figure 1 shows the project’s components, inputs and outputs that are included in controlling the garage door. As you can see my friends, there are inputs like open, close, and stop requested by push buttons. Also, you can see sensors like ...
