Introduction
Hello friends, I hope you are doing very well. Today we are going to learn and practice the master control reset (MCR)! So what is that MCR? Well! This is a tool you might use to control a group of devices with one push button for performing fast emergency responses with one click for a group of devices in one zone. In another word, you divide the program into zones and put this zone between a master control to control their operation as one unit by one contact. This technique is useful for applying emergence stops and also protecting some equipment by applying a safety restriction to not operate when that condition is in effect.
The concept of the master control reset (MCR)
Figure 1 shows the master control relay in a ladder logic showing a couple of rungs between the ma ...
Hello friends, we are going to learn and practice together one project from the industry. It is the bottle line production in which many processes are happening, including but not limited to filling, capping, and conveying from the start point where the bottles get in the line to the end point where the bottle gets out from the line. In the process, many concerns and restrictions must be addressed, like the bottle size, length, broken status, pretty full or empty, etc. So we have a lot to learn, program, and test right here in this project. Let’s jump into work and enjoy completing such an exciting project without further delay.
Bottle Line Assembly: Introduction
Figure 1 images the project we are going to do. Yes, it’s a massive project, with too many things we see to control. However, ...
In the previous post Logical Gates in Ladder Logic for PLC, we had an overview of what is Ladder Logic programming and we have also implemented three basic Logical gates in Ladder Logic form. Today, we are gonna have a look at some complex Logical Gates in Ladder Logic for PLC. So, I hope till now you guys have basic knowledge of Ladder Logic and can implement complex logical gates in it. If you haven't read the previous post then must read because without that knowledge you won't understand this post.
In today's post we are gonna implement few complex logical gates. Its not gonna be much difficult if you have the basic concepts. I am just pointing out few important points here. While implementing any gate in ladder logic, always consider rung as ...
Hey guys! hope you are all very well. Today I come to you with a new process to learn, program, and simulate for practicing ladder logic more and more. The process we are going to implement today is a very common process that could be there in many many industries which is a silo process that aims to automate the process of filling containers or bottles with a liquid. Figure 1 shows the complete scene of the process including the system components, switches, indicators, sensors, and actuators that are integrated to make the system operate. Briefly and before going into deep details, let’s state what the system does and how it operates. Well! The system automatically fills the boxes that are traveling on the conveyor which is driven by a motor. They are filled with a liquid stored in the si ...
The traffic light is one of the most important applications we see everyday everywhere we go back and forth. Controlling traffic signs was managed by people which was very problematic and headache on travelers and the officers as well. But nowadays, most traffic lights are controlled by automatic control systems. The brain that handles the complicated logic behind the traffic light control system is a PLC and one programmer like you guys has written its logic. So today we have come back to enjoy programming such a critical and large project by using ladder logic programming and for sure will apply the code and the logic we write into the simulator to check its correctness.
Problem we try to solve
First of all, the scene we captured below by figure 1 shows two ways to cross a ...
Believing in the essence of timers in ladder logic programming, we come today with a new tutorial in which we are going to show you all about timers, the types of timers, what’s inside timers’ block of parameters, variables, and bits. In addition, techniques for using timers will be explored, and for sure, we are going to practice what we learn using the simulator. So let’s get started with our tutorial.
Timers in ladder logic programming
Guys, this is not the first time we’ve talked about timers. However, this time we are going to look into timers deeply and use the glasses of practical approach. So figure 1 shows the most important types of timers in ladder logic from left to right: the on-delay, off-delay, and retentive timers. There are differences in functionality. However, they all ...
Hello friends, I hope you all are fine. Today, we are starting a new tutorials series on Ladder Logic Programming, used in PLC. It's our first tutorial in this series, so we are going to have a look at the detailed introduction to PLC and ladder logic. After welcoming every one of engineers, technicians, students, and hobbyists who have come to read this article willing to learn PLC programming, I would like to introduce one of the most used programming languages of PLC. The language we introduce here is a visualized language that connects and combines graphical symbols in logical flow same as the way we wire electrical circuits and that is the secret behind its simplicity not only in implementation but also in diagnosing problems.
Ladder Logic Pro ...
Hello friends, I hope you are doing very well! In today's tutorial, we will set up a simulation environment for Ladder Logic Programming. It's our second tutorial in Ladder Logic Programming Series. In our previous tutorial, we have seen a detailed Introduction to Ladder Logic Programming and we have seen that this programming language is used for PLC controllers.
As PLC is an Industrial Controller, it comes with built-in relays/transistors(with protection circuitry) and thus is quite expensive as compared to microcontrollers/microprocessors i.e. Arduino, Raspberry Pi etc. Moreover, if you are working on a real PLC, you need to do some wiring in order to operate it. So, in order to avoid these PLC issues at the beginning, instead of buying a PLC o ...
Hello friends! I hope you are all very well! I am so happy to meet you today to continue learning and practicing PLC ladder logic programming. In an earlier part, we already have gone through the very basic logic gates of “AND”. “OR”, and “NOT”. Today we are going to resume the simulation of logic gates. We have started and gone through simulating the basic logic gates which are “AND”, “OR”, and “NOT” as they are the most important basic logic gates by which we can form other logic gates. However, because the logic of large-scale projects is getting more and more complicating, a lot of time we have to use the other functions to do tasks faster. For example, we have shown in the logic gates article that, XOR can be used to compare two inputs and ch ...
Hello, my friends and welcome back with one new tutorial of our ladder logic programming series. Today I am bringing one exciting project which you can see everywhere, in your home, work, and public places, which is an elevator. We will design a solution using plc ladder logic programming, which drives the elevator. Our elevator is composed of 4 floors and has all capabilities of large-scale elevators. So let’s get started and save time and jump into our tutorial.
Elevator Project
As you can see, Everyone figure 1 depicts the complete scene of the project and tells that the elevator we will manage has four floors to visit. On the first floor, there is only one outer request to call the car from any floor above, i.e. from floor 2, floor 3, or floor 4. While on the second floor, there are ...
