Hello friends, I hope you are doing very well! In today's tutorial, we will set up a simulation environment for Ladder Logic Programming. It's our second tutorial in Ladder Logic Programming Series. In our previous tutorial, we have seen a detailed Introduction to Ladder Logic Programming and we have seen that this programming language is used for PLC controllers.
As PLC is an Industrial Controller, it comes with built-in relays/transistors(with protection circuitry) and thus is quite expensive as compared to microcontrollers/microprocessors i.e. Arduino, Raspberry Pi etc. Moreover, if you are working on a real PLC, you need to do some wiring in order to operate it. So, in order to avoid these PLC issues at the beginning, instead of buying a PLC o ...
Hi Everyone! How are you doing, my friends? Today I bring a crucial topic for PLC programmers, technicians and engineers. We have been working together for a long time using ladder logic programming. We have completed together dozens of projects from real life and industry. One day I was thinking about what we have done in this series of ladder logic programming, and I came across that I missed talking about one essential topic ever. You know what? It’s the PLC troubleshooting and online debugging! After writing a ladder logic program for the project, you can imagine it should operate from the download moment 24/7. As usual, any system goes faulty one day. So we need to go through this matter, showing you how to find our PLC faults, troubleshoot, and go online with the PLC to figure out th ...
Hello my friends! I hope your doing very good. Today we are going to practice what we have learnt through the ladder logic tutorial series. We bring a new .project which is mostly exist in our daily life that is electrical door control. in garage for domestic and public garage, you should found automatic garage gate or door that is controlled by the PLC ladder logic program. So today we are going to implement the project including determining the input and output components, design the logic, programming and testing using the simulator.
Project details
Figure 1 shows the project’s components, inputs and outputs that are included in controlling the garage door. As you can see my friends, there are inputs like open, close, and stop requested by push buttons. Also, you can see sensors like ...
Hello friends, I hope you all are fine. Today, we are starting a new tutorials series on Ladder Logic Programming, used in PLC. It's our first tutorial in this series, so we are going to have a look at the detailed introduction to PLC and ladder logic. After welcoming every one of engineers, technicians, students, and hobbyists who have come to read this article willing to learn PLC programming, I would like to introduce one of the most used programming languages of PLC. The language we introduce here is a visualized language that connects and combines graphical symbols in logical flow same as the way we wire electrical circuits and that is the secret behind its simplicity not only in implementation but also in diagnosing problems.
Ladder Logic Pro ...
Hello friends! We hope you are very well! Today we are here for complementing our knowledge with one of the most important topics in PLC programming and practice its implementation in PLC ladder logic programming. Our topic today is about counters which help us to know the production size at any time, the repetition of specific tasks and events. Many real-life situation problems need counter like garage capacity should be tracked by using counters to report how many cars are inside and if there is room for incoming cars or it's full. Another critical problem is to count the repetitive tasks and events in manufacturing. Furthermore, counting products and pieces for taking an action like performing maintenance, stop operation, turn over to next prod ...
PLC-based control systems have transformed the way industrial cranes operate on the factory floor. If you've worked with ladder logic or automation projects before, integrating a PLC with a single girder overhead crane is a natural next step — one that brings precise motion control, safety interlock logic, and IoT-ready data logging to one of the most common pieces of industrial lifting equipment.
In this guide, we'll walk through the full picture: from the mechanical fundamentals of single girder overhead cranes, to PLC I/O wiring, ladder logic programming, VFD integration, and real-world automation patterns used in manufacturing environments.
What Is a Single Girder Overhead Crane?
A single girder overhead crane (also called a single beam cr ...
Hi, my friends. Welcome to share a new tutorial in our ladder logic programming series. Today we will discuss counters in ladder logic programming using an expert’s view. So let’s wear the glasses of an expert in ladder logic programming and look deeply into counters, the types of counters, their variables and bits. In addition, techniques of using counters to solve a different kinds of problems that need counting. And without questions like every time, we will enjoy practicing programming and simulating all about counters. So with no further delay, let’s jump into our tutorial and nail that counters.
Counters in real life
Tell me, guys, if you can imagine an industrial project or machine that does not need to count parts, products, or processing cycles. Actually, in most cases in indust ...
Hello friends, all of us know that PLCs are nothing but the smartest migration from relay logic control to programmable logic control. Also, you know clearly that, logic is the heart of any programming language, and the same is applied to ladder logic programming. Bitwise operators represent the logical operations including the basic logical operations like AND, OR, and NOT and the derived logical operations like NAND, NOR, and XOR. in most cases, for each bitwise operator, there are inputs based on which the output can be decided. Some of these bitwise operators have two inputs and some have only one input. In this article, we are going to present how we can use these bitwise logical operators and their instructions with examples and practice using the PLC simulator.
Logic Gates ba ...
Hello friends, I hope you all are fine and enjoying good health. Today's tutorial, as the name shows, is on Introduction to PLC. PLC is an abbreviation of Programmable Logic Controller. Recently I worked on a project in which I have to design a Automated coffee Mixing Machine Using PLC. It worked quite good and I had a great time while working on it. After completing that project, it occurred to me that I haven't posted any tutorial on PLC. So I thought of starting this tutorial. This tutorial is not gonna cover in single post so my plan is to divide it in parts.
Today. I am gonna give an overview about PLC. We will have a look on basics i.e. what is PLC? Why we use PLC instead of microcontroller like Arduino or PIC Microcontroller? What's its adv ...
Hello, my friends, again we are back and enjoying one of the new tutorials in our ladder logic programming series. The tutorial we are here to present comes with a new project: dual compressors management using PLC. In that very project, you are going to learn how to divide the process between two actuators aiming to prolong the lifetime of the equipment and fulfill the processing requirements. as we used to do every tutorial, will go through the project. Understand the requirements, and design for the solution. And then code the ladder logic program of the solution and for sure enjoying simulating the code to validate the functionality of the proposed code. So without any more delay, let’s get started on our project.
What’s dual compressors project
The picture of the project shown in fi ...
