In the realm of PCB manufacturing, the Gerber file format plays an important role in the design and production processes. Understanding and inspecting these files are crucial to ensuring the accuracy and quality of the printed circuit board (PCB). JLCPCB is a leading PCB fabrication and assembly service provider. Fortunately, it offers an exceptional online tool. It is called the JLCPCB Online Gerber Viewer. It simplifies and enhances the inspection of PCB layouts. In this article, we will discuss the significance of Gerber files. We will explore the reasons for inspection. We will also showcase the powerful functionalities of JLCPCB's Online Gerber Viewer.
What is a Gerber file?
A Gerber file, named after the famous G ...
Wave soldering is a widely used mass soldering process in the manufacturing of electronics, especially for through-hole elements and intricate technology printed circuit boards. In this method, a PCB is ignored, and a wave of melted solder permits solder joints to form on vulnerable part leads and pads at the same time. While wave soldering is effective and cost-efficient for high-volume manufacture, it is also liable to certain flaws if the method parameters, textiles, or patterns deliberation are not handled carefully.
Wave soldering defects in PCB assembly refer to general soldering flaws, such as spanning, defective solder, voids, and cold joints, that happen during the wave soldering process and can negatively affect the electrical execution, reliability, and long-term endurance of p ...
Hi innovators! I hope you are having a great day. Electronics are getting smaller, faster, and more powerful due to rapidly developing technology. You are making or breaking a PCB with your options of stacked or staggered microvias. Today, we will learn which is the right choice, a stacked or staggered microvia.
In a rapidly changing environment of innovative electronics, miniaturization and high performance are the main drivers of modern PCB design. Devices such as smartphones, 5G infrastructure, wearables, medical implants, automotive electronics, and aerospace systems require small but powerful solutions. High-density interconnect (HDI) printed circuit boards are solutions offered to engineers to meet these requirements and enable them to route complex designs on a reduced footprint an ...
The printed circuit board (PCB) is the backbone of electronic circuits, and for complex circuits, multi-layer PCBs are utilized to enhance productivity. PCB drilling is a crucial process, especially in multilayer PCB production, and involves precise via creation through laminate material. We know that vias are important conduits that bridge the gaps between multiple layers of PCBs. These are considered the conductive connections in a PCB, especially if it has multiple layers. Without vias, the multilayer PCBs have limited design flexibility and are impractical. In PCB manufacturing, there are multiple drilling types, but today I am going to discuss the comparison between the two most important methods, i.e. mechanical drilling and laser drilling.The appropriate drilling technique selection ...
Hi readers! I hope you are well and finding some thrilling advancement. In the high-speed electronic world where accuracy cannot be compromised and error is unthinkable, the Flying Probe Test is the unsung hero of PCB integrity. Today, the topic of our discourse is the Flying Probe Test and its use in PCB Fabrication.
In the complex realm of contemporary electronics, the dependability of a printed circuit board (PCB) can either make or destroy a product. With devices shrinking in size, speeding up in performance, and becoming increasingly feature-dense, the need for unflinching quality and accuracy in PCB manufacturing has grown stronger. Getting each trace, via, and connection perfectly manufactured is no longer a choice; it's a necessity. That's where Flying Probe Testing (FPT) comes in ...
What is a First Article Inspection?
First article inspections, originally developed for the aerospace and defense industries, are now being used as best practices in other industries. They are an effective way to ensure that the manufacturing process produces an output that meets design specifications. First article inspection helps reduce production delays and waste.
First article inspection is an integral part of the AS9145 process. It is also part of the APQP/PPAP (Advance Product Quality Planning/Production Planning and Control) approval process. The first article inspection report summarizes the design and manufacturing process of the part, including specification requirements, raw materials and associated sub-assemblies.
First article inspections are performed to ensure that t ...
Hi readers! I hope you are doing well and finding something new. In the high-speed world of electronics, a micrometer of solder paste can make or break your PCB assembly. Today, we will discuss solder paste stencil design and its importance for perfect PCB printing.
Solder paste stencil design is a building block of surface mount technology (SMT) and an important factor in the success of printed circuit board assembly (PCBA). The stencil is an exact template used for depositing solder paste onto PCB pads before the placement of components and soldering. Its design sets the amount of solder paste applied, its location, and how well it picks up from the stencil and gets onto the board. Even slight variations in stencil design can cause major assembly flaws, including solder bridging, inadeq ...
Hello everyone, I hope you all are doing great. Today, we are going to share the 9th chapter in the PCB learning series, where we will have a look at the difference between Through-hole and Surface-mount technology.In our previous lectures, we studied both THT and SMT methods separately and have seen that both are used for components mounting on the PCB board. So, today, we will have a look at the difference between the two techniques. So, let's get started without wasting any time.
Through-Hole vs Surface-Mount
Let us know have a look at these differences and get to know the way forward when it comes to the process of component selection whether SMT or DIP.
Definition - THT vs SMT
THT stands for through-hole technology.
In Through-hole technology, components are mounted by ...
Greetings and welcome to today’s lecture. Today, we are going to focus our discussion on the Surface Mount Technology of PCB components mounting. It's our 8th tutorial in the PCB learning series and is going to be a very interesting and interactive class. In Surface-mount technology, SMT components(having small pads) are
placed on the surface of the PCB board and their pads are soldered on
the same side of the board.
As we discussed in our last lecture on Though-Hole Technology, there are two main methods used to mount components on PCB boards. We studied THT in the last lecture and today, we will focus on
Surface Mount Technology (SMT), we will discuss SMT classifications, types, applications, advantages and disadvantages in detail.
...
Hi, I hope you all are doing great. Today we are talking about the silkscreen on the printed circuit boards (PCBs). We know that PCBs are the essential parts of electronic devices, and there are a variety of PCBs for different circuits. Generally, silkscreening is the process of surface printing with the help of a design cut out on a sheet. But, we are particularly talking about the silkscreen on the PCB. It is a crucial step in the PCB design and plays a role during the PCB assembly to make sure the PCB is designed well. Generally, silkscreen is used to provide basic information about the components on the PCBs. This article has a silkscreen introduction, types, and methods.
Introduction to PCB Silkscreen
The PCB Silkscreen is a layer of non-electric permanent epoxy ink present in the f ...
